Let's get started by buying a bottle and some wood from Michael's: quarter inch thick strips of wood, big popsicle sticks, some random sticks (like small popsicle sticks but with squared off corners)
The wood cost me maybe 6-8 bucks. I stacked the pieces and used a Dremel to drill a pair of holes that would fit toothpicks snugly. This allowed me to hold the whole thing together while still allowing the pieces to be separated later.
Holding this next to the bottle, I drew a rough outline of the hull from the top and the side. At this point I had zero confidence what I was doing was correct. Just go with it.
Now it's time to sand the shit out of it. I used a drum sander attachment for my Dremel to get close to the shape I wanted and then I hand sanded the rest using two different grades of sand paper. What grades did I use? Doesn't matter: rough and not-as-rough.
At this point I'd like to share a very important tip with you. Make sure the ship can fit in the bottle! Don't be a moron like me. When you're making sure it fits, split the hull in two: a top half and a bottom half. If each half can fit, you're in good shape. If not, keep sanding. It's really hard to find a bottle to fit an existing ship. It's way easier to build a ship to an existing bottle. I don't expect to ever make that mistake again.
The keel was made from the random wood I mentioned earlier, they were like popsicle sticks with squared off corners. I just kind of sanded one of them down lengthwise until it was pretty damn thin and then I glued it to the bottom. The rudder was basically the same but I used an actual popsicle stick there. At this point, the keel and rudder are the only things with glue on them. I'm just using something labeled "wood glue" from a craft store (Michael's or WalMart's craft aisle, I don't remember. You don't want the hardcore stuff from a hardware store though). It looks like Elmer's and dries clear. I bet you could use Elmer's.
Now is the time when I realized I didn't have a railing and I didn't want my imaginary sailors to fall off and drown. I've since learned the railing is really called a bulwark. You'll probably learn some terms through this process too unless you already know them. You'll probably find I don't know all the terms because I'm a total amateur and have only done this once. I'll post a glossary at some point too.
Painting seems like a logical next step. For future builds I might try some stain instead, but this is fine for now. These are acrylic paints that were like 50 cents a piece on sale at Michael's. I bought two different browns, a black, and a white.
That pretty much takes care of the hull so that's good for now. In part 2 we'll fart around with masts and basic rigging.
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